How to install kitchen counter top
We'll show you five techniques for a great looking countertop installation. Buy the countertops premade, then install them yourself by following our foolproof step-by-step instructions. We'll walk you through everything you need to know to improve the look and feel of your kitchen with new countertops.

Special tools make all the difference :
• A belt sander with an 80-grit belt is a must for removing material along the backside of the backsplash .
• You also need a scribing tool to make accurate marks along irregular walls.
• A 10-in. mill file and a smaller half-round file will help you get perfect fits for end caps
• Besides these special tools, a 10-point or finer handsaw, drill, jigsaw, masking tape and tape measure are all you need.

Measure along the finished edge :
Measure the hollow space under your new countertop for the correct build-up height. Your manufacturer can supply build-up strips or you can cut them yourself. Our measurement was 3/4 in., so we used 1x2s as build-up strips.

Before ordering new countertops, you'll need to make accurate measurements of your cabinet layout. A word of warning here: If you have a U-shaped kitchen with two large miters and have never installed countertops before, you may want to hire a pro. Configurations like this require you to scribe three walls at one time. But if you have only one inside corner as we did, the project is well within the skill level of the average do-it-yourselfer.

Make a sketch and then, starting from the back walls, measure the exact lengths from the walls to the edge of each run of cabinets. Add 3/4 in. to the length of each section to allow for overhangs. Allow an extra inch to protrude into a freestanding range space. You’ll trim it off later for an exact fit Order a laminate end cap. If you need to butt the countertop into a side panel like a pantry or refrigerator cabinet, add an extra 1 in. for notching . This will give a more finished look than a straight cut. Also measure the depth of your base cabinets. Standard laminate tops are 25 in. deep. Check to make sure you'll have at least 1/2-in. overhang beyond all the drawer fronts.

Once you complete your measurements, take your drawing to your countertop supplier and discuss your plan to make sure you've covered all the bases. If you don't have a home center near you or your lumberyard doesn't provide this service, check the Yellow Pages under “Countertops.” When you place your order, ask about delivery to your home. In most cases, the odd shapes are unwieldy and won't rest securely on top of the family car.

Measure at Least Twice to Locate the Sink :
You can get into trouble here if you don't think through three important steps:
• Center the sink over the sink base cabinet.
• Set the sink back far enough to clear the cabinet front.
• Cut the hole smaller than your sink's rim.

For most stainless steel sinks, it's safe to flip the sink over and trace around it and then make another line 1/2 in. inside the trace line. The exception here is an asymmetrical shape where the left side is different from the right side. Check this carefully, especially if you're reinstalling your old sink and no longer have the original template (most new sinks come with a full-size template). If you're installing a cast iron enameled sink, you should make an even smaller cutout, leaving more countertop to support the weight of the sink. Usually most cast iron sinks will allow you to cut inside the traced perimeter at least 1 in. Once you've traced the outline, draw another line inside the first, drill your holes , then flip the countertop over, transfer the lines and cut out the top.

Tighten the miter bolts :
Make sure the miter is flush on top as you tighten the bolts. Once the bolts are tight and the top is flush, slide the countertop into the corner and examine the fit along each wall.

Use a handsaw to cut the countertop :
Trim the end of the countertop with a sharp 10-tooth-per-inch handsaw. First apply masking tape over the edge and then mark the cutoff line with a pencil. Cut 1/16 in. outside the mark and then belt-sand to the line. Next, glue (use carpenter's glue) and clamp a buildup strip onto the underside of the top and flush with the edge

Good Care Means No Harsh Cleaners :
To get the most life from your new countertops, follow these simple rules:

• Never use the countertop as a cutting board.
• Never use bleach or abrasive cleaners. Instead, use products like Fantastic, Formula 409 or Pine-Sol applied with a soft cotton cloth.
• Avoid setting anything hotter than 140 degrees F. on your countertops. You could burn the laminate or break the glue bond below

 

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